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1. Introduction
When the food products market is limited and much of agricultural land
is not utilized (the Latvian case at present), then agriculture must be
directed to the production of new alternative products. The land may be
used for technical cultures to obtain non-food products including biofuels
for the domestic market to diminish imports. Biofuel is part of bioenergy,
obtained from renewable sources. Bioenergy is stored in the material produced
by photosynthesis, or as a by-product of waste (including organic waste).
Biomass resources comprise conventional forestry and wood processing by-products,
agricultural and energy crops including oil plants, and wastes.
National bioenergy programmes, coordinated by the International Energy
Agency (IEA), exist in many countries. Today, 3÷ (5% of the total
energy consumption in the EC is covered by bioenergy. The increase of bioenergy
use in the EC is planned to reach 12÷ (15% during the next decade.
The EC has analyzed the potential bioenergy production and use in Europe.
In accordance with this information, the ratio of energy output/input is
an important factor in selection of a raw material for energy carrier production.
Sugar beet, potatoe and wheat have output/input ratios of 1.63, 1.04 and
1.14, respectively, for ethanol production. In Central Europe, the average
yield of sugar beet in 1998 was 48,740 kg/hectare, with a sugar content
of 16 %. Tops and leaves had a yield of 38,990 kg/hectare. The anhydrous
ethanol yield from 7795 kg of beet juice was 3775 kg (4755 l). Calculations
show that, if about 10 % of the arable land in the EC is used for
the production of ethanol for fuel from sugar beet, then this would supply
all of the farm machinery with fuel. Wheat grain and straw yields are 5420
kg/hectare and 7050 kg/hectare, respectively. The anhydrous ethanol yield
from this amount of grain is 1642 kg (2081 l). Production costs of bioethanol
from wheat, sugar beet, potatoe and corn are 0.095, 0.22, 0.50, and 0.163
ECU/litre, respectively. Wheat is more attractive for ethanol production
in Europe due to the technologies involved (reduced energy consumption
and simplified machinery as compared with the sugar industry). Similar
analyses have been discussed during the 10th European Conference and Technology
Exhibition held on 8-11 June 1998 in Wurcburg.
It should be mentioned that the competitiveness of biofuel with fossil
fuel is currently possible only due to tax subsidies. This clearly indicates
the experience of Brazil [Gregg D.J., 1998] and USA.
Environmentally friendly technologies, the wasteless use of raw
materials and recirculation of water are the general principles of future
technologies. Agriculture and industry must be integrated as environmentally
friendly complexes. Any number of processes can be included in the complex
to produce target products in accordance with principles of a closed or
a semiclosed biotechnological system.
General principles of a semiclosed integrated biotechnological system
for processing of agricultural raw materials are as follows:
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Production of non-food products from agricultural raw materials by using
wasteless technologies with minimum energy consumption.
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Optimized use of soil for biomass production with minimum use of mineral
fertilizers and chemicals.
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Maximum use of biological processes as opposed to chemical ones.
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Utilization of wastes, preferably using methane fermentation to obtain
biogas as a local energy source and to recover the liquid fraction
with minerals for soil improvement.
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Environmentally friendly technologies, including utilization of CO2
from fermentation.
2. State-of-the-art in Latvia
The transition period to the market economy in Latvia after the restoration
of independence has caused some disbalance in agriculture and the national
industry. 50-60% of energy resources including transport fuel is covered
by import.
The area of the agricultural land in Latvia is 2.57 million hectares,
and the arable land occupies 1.6 million hectares. About 15% of the arable
land can be used for rape cultivation to obtain up to 200,000 metric tons
rape-seed oil per year. Grain, potatoe and sugar beet can be used for bioethanol
production. From 1931 to 1940 the motor fuel Latols with an ethanol
content of 30 to 50 % had been produced. Today, three ethanol factories
with a total annual capacity of 11 million litres of ethanol operate in
Latvia. The consumption of gasoline in 2000 will be about 700,000 tons.
The biofuel concept has been accepted by the Latvian Government. A
working group at the Ministry of Agriculture is developing a programme
of biofuel production and use in Latvia within 2000 - 2010. Ethanol, rape
oil and biogas will be the main components of biofuel in Latvia.
The concept envisages ethanol additives of 5% to gasoline. This means
that 35,000 t of ethanol will be used as a fuel additive. The cost of the
ethanol obtained from grain is about 0.60-0.70 USD per 1 l.
An annual output of biodiesel (REE or RME) for agriculture will make
up 58,000 t to substitute 40% of diesel. An estimated cost of REE and RME
is 0.56 USD/l and 0.42 USD/l, respectively, in the case of the optimum
version when all by-products are realized.
The biogas produced from agricultural and industrial wastes, municipal
wastewater treatment plants and landfills can be used to supply the local
energy and will eliminate the major environmental problems. Several
methane fermentation installations, such as the Wastewater Treatment Plant
in Riga, a manure treatment plant at a swine farm in Ogre and installations
at two dairy factories, are currently in operation in Latvia. A potential
annual output of methane from biogas by fermentation of animal manure is
estimated to reach 6 million GJ. In the near future, the landfills around
Riga (Getliði, for example) can be equipped by biogas gathering
facilities. The implementation of the bioethanol programme in Latvia depends
on advances in agrotechnology, modernization of ethanol production and
the taxation policy.
3. Backgrounds for the development of biofuel
technologies
Prospective ethanol technologies
Wheat, triticale and sugar beet are recommended as basic raw materials
for ethanol production in Latvia during the next decade.
To obtain ethanol from starch substrates by fermentation with yeast,
the following processes are carried out:
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enzymatic conversion of starch into sugars by liquefaction, using
(alpha-amylase and subsequent saccharification by (beta-amylase and/or
glucoamylase; thermostable (alpha-amylase is recommended)
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fermentation by the Saccharomyces cerevisiae yeast. Lignocellulose
is a prospective raw material for ethanol production. The process of obtaining
fermentable sugars by chemical and enzymatic hydrolysis of lignocellulotic
raw materials had been intensively investigated. The Riga Hydrolysis Method,
using concentrated sulfuric acid, was developed by the Institute of Wood
Chemistry, Latvian Academy of Sciences. Furfural production from pentose
solutions during the continuous dehydration process was investigated by
N. Vedernikov et al., and the new technology for furfural,
ethanol and acetic acid production from lignocellulotic materials was
evaluated. 32 kg of acetic acid, 115 kg of furfural, 202 l of ethanol,
120 kg of carbon dioxide and 310 kg of fuel granules (on the lignin basis)
can be obtained from 1000 kg of straw. Pentose-containing substrate fermentation
and a two-stage weak acid hydrolysis of wood products, the CASH process,
have been developed to obtain ethanol. The National Renewable Energy Laboratory
(USA) suggests that the fermentation of both xylose and glucose in a combined
process can produce ethanol at a cost of 0.32 USD per litre that is considerably
lower than that projected previously, in contrast to 0.60 USD in the case
of conventional ethanol production from corn. These calculations were made,
taking into account the recent experimental results with the genetically
engineered Zymomonas mobilis that produces ethanol from xylose and glucose.
The Zymomonas mobilis metabolism and biotechnology have been investigated
in many laboratories, and Professor Doelle is one of the leaders. Experiments
with Z. mobilis have been carried out at the Institute of Microbiology
of the Latvian Academy of Sciences, since 1983. As compared with yeast,
Zymomonas mobilis is more resistant to sugars and ethanol; the substrate
utilization is 2 to 3 times faster; the ethanol yield is higher. Levan
and ethanol production in sucrose medium has been investigated in detail,
including energy metabolism, physiology, and osmotolerance.
Prospective biodiesel technologies
Rape oil methyl-ester (RME) or ethyl-ester (REE) have a
good potential as a replacement of diesel fuel. RME can effectively
eliminate injection problems in direct-injected diesel engines. The fuel
properties of RME are similar to those of diesel fuel. Approximately
1000 kg of RME (biodiesel) can be obtained from 3000 kg of rape seed.
The mass flow diagram for the production of rape seed oil and RME shows
that 1 hectare can yield 3180 kg of rape seed and 5470 kg of rape
straw. From this amount of rape seeds, 1285 kg of RME can be obtained using
139 kg of methanol for transesterification. The associated by-products
are: 1848 kg of rape seed meal as a feed protein source, 53 kg of phosphatides
and 133 kg of glycerol. This process has a very favourable energy output/input
ratio of 3.47. Rape oil is one of the best fuels from renewable agricultural
resources. Biotechnological methods can be used to convert rape straw into
ethanol or biogas, increasing the ergy output/input ratio from 3.47 to
5.43.
Glycerol is a raw material for the chemical industry. Honey can also
provide an increased saving in biodiesel production.
Methane fermentation
Methane fermentation is a well investigated process. The Institute of
Microbiology and Biotechnology (Latvia) investigated methane
fermentation of animal manure with additives of herbage juices and straw
in both laboratory and pilot-scale studies. Methanogenesis
was significantly increased in the thermophilic regime (53-550C), compared
with the mesophilic (35-400) one. In the thermophilic regime, the
inactivation of the pathogenic microflora, helminths and weed seeds as
well as biodegradation of pesticides were stimulated. However,
mesophilic methane fermentation proved to be energetically more attractive.
To increase the methane yield from pig manure, herbage juice or straw additives
were recommended. Methanogenesis can be stimulated using special surfaces
(fibres) in bioreactors for immobilization of bacterial cells. The herbage
juice can be fermented in a separate fermenter, prior to methane fermentation
for conversion of components to acids and coagulation of the
juice protein for animal feed.
Semiclosed integrated biotechnological system
A Latvian interdisciplinary programme, entitled TPF (Transformation
of Products of Photosynthesis), was established in 1976. The goal
of the programme was to obtain protein feed and silage from green biomasses
(alfalfa, clover), and biogas from agricultural wastes and manure. An experimental
leaf protein and biogas production plant was installed at the farm Uzvara
and run for many years. A semiclosed wasteless biotechnological system
for green biomass processing was demonstrated to be effective under normal
conditions. Today, non-food products production from agricultural raw materials
is more important as compared with feed protein production in conditions
of the market economy in Latvia.
Sugar beet yields the maximum amount of fermentable sugars from a given
land area, while cereals allow to extend the production time. Alfalfa is
an excellent protein producer and can enrich soil with nitrogen. Rape is
a good raw material for biodiesel production.These crops are good candidates
as the raw material for biofuel products production in Latvia.
An example of biofuel production, using a semiclosed biotechnological
system, is demonstrated in Fig 1. We suggest that the integrated biosystem
developed in Latvia is appropriate to the socio-economic system strategy
declaraded by the Da Silvas [Da Silva et.al., 1992] and H.W. Doelles
reports at this Internet Conference.
Despite the weak economic parameters of biofuel production in
Latvia, the draft of the proposed national programme provides a potential
impetus to a sustainable development of agriculture and protection of environment.
Note: to shorten the present report, our own publications are referred
to. The worldwide literature was analysed when planning the initial experiments.
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